Op-Ed: The hidden threat in America’s shipbuilding revival
U.S. Shipbuilding Faces Hidden Corrosion Crisis
The United States is initiating a significant revival of its shipbuilding industry, spurred by increasing global maritime competition and renewed defense investments. However, a critical and often overlooked challenge looms: corrosion. This persistent issue threatens the longevity and reliability of the maritime fleet, potentially undermining the substantial investments being made in new vessels and infrastructure.
A $500 Billion Problem Hiding in Plain Sight
Corrosion poses a staggering economic burden, costing the U.S. economy over $500 billion annually, with the Department of Defense facing billions in losses. For shipbuilders and operators, corrosion leads to heightened maintenance costs, reduced service life, and compromised safety. Every part of a vessel, from ballast tanks to deck surfaces, is susceptible to corrosion if not properly managed.
The implications of corrosion extend beyond technical challenges; they encompass significant economic and national security risks. Historical data reveals that between 1983 and 2013, 266 aviation incidents in the Army and Navy were directly attributed to corrosion-related failures. These incidents highlight the urgent need for a comprehensive approach to corrosion control, as the consequences can range from mission failures to tragic loss of life.
AMPP: Powering Prevention, Readiness, and Resilience
The Association for Materials Protection and Performance (AMPP) plays a crucial role in addressing the corrosion challenge. With over 36,000 members globally and a history of training more than 65,000 maritime professionals, AMPP is recognized as the leading authority in corrosion prevention and protective coatings. The organization collaborates with military and commercial shipbuilders to enhance the future of U.S. shipbuilding through several key initiatives.
Firstly, AMPP emphasizes the economic benefits of corrosion prevention. For every dollar spent on preventive measures, there is a potential savings of up to $16 in future maintenance costs. By adhering to AMPP’s globally recognized standards, shipbuilders can minimize downtime and extend the operational lifespan of their vessels.
Secondly, AMPP enhances national security by partnering with organizations such as NAVSEA and the U.S. Coast Guard to develop corrosion control standards that ensure fleet readiness. These standards are integrated into military preservation practices, directly impacting mission-critical operations.
Additionally, AMPP is committed to building a skilled workforce in corrosion prevention. With over 31,000 active certifications in the U.S. and extensive training programs, AMPP is addressing the labor gap in this vital sector. In 2024 alone, the organization has trained over 12,000 individuals across 38 countries.
Moreover, AMPP is at the forefront of innovation, leading research on advanced technologies that improve performance and sustainability in shipbuilding. The organization is recognized by the International Maritime Organization for its expertise, setting global standards for corrosion management.
As the U.S. aims to revitalize its maritime industrial base, it is imperative to prioritize corrosion prevention as a fundamental aspect of shipbuilding strategy. This involves integrating AMPP standards from the outset, training future professionals, and fostering collaboration among shipyards and government entities. Addressing corrosion proactively will ensure that today’s investments yield lasting benefits for the maritime industry.
